Civil hot press tank is a professional composite material curing and molding equipment that uses high temperature and high pressure technology to cure and shape materials such as carbon fiber and resin inside pressure vessels.
Civil autoclave
Introduction to Civil autoclave:
Civil hot press tank is a professional composite material curing and molding equipment that uses high temperature and high pressure technology to cure and shape materials such as carbon fiber and resin inside pressure vessels. This type of equipment is widely used in fields such as automobiles, sports equipment, and daily necessities, and has advantages such as high strength, lightweight, and corrosion resistance. The manufacturing process of civilian hot press cans is relatively complex and requires multiple processes to be completed. Firstly, it is necessary to make molds and pre impregnated materials, and then place them in a hot press tank for high-temperature and high-pressure treatment. During the curing process, it is necessary to strictly control the temperature and pressure to ensure that the material can be fully cured. Finally, after cooling and demolding, qualified carbon fiber products can be obtained. As an advanced composite material manufacturing equipment, hot press cans provide a more reliable manufacturing method for various industries.
Civil autoclave model parameters:
ltem | Parameter |
Working diameter（mm） | 600-6000 |
Working length（mm） | 800-30000 |
Working pressure（MPa） | 0.2-10 |
Operating Temperature（℃） | 100-500 |
Temperature control accuracy（℃） | ±0.5-±3.0 |
Uniformity inside the tank（℃） | 1.0-3.0 |
Pressure control accuracy（MPa） | ±0.01 |
Opening method（KPa） | ≤2 |
Heating method | Eelectric heating |
Application fields of Civil autoclave:
Civil hot press cans are widely used in the production of carbon fiber prepreg parts through hot press curing, such as carbon fiber bicycles, fishing rods, suitcases, helmets, tennis rackets, insoles, and skis. They can also be used for carbon fiber modified parts such as car engine covers, interior and exterior parts. This civilian hot press can be used for industrial composite material production and is also widely used in laboratories.
Composition of Civil autoclave System:
1. Tank body: A high-pressure and high-temperature resistant tank body is formed by the tank body, tank door mechanism, high-temperature motor, air duct, insulation layer, etc;
2. Door opening method: 1. Manual quick opening (manual rotation, manual opening) 2. Electric door opening (electric rotation, manual opening) 3. Hydraulic door opening (hydraulic rotation, hydraulic opening);
3. Sealing device: The tank door adopts a silicone inflatable seal, which can withstand high temperatures of 400 ° C;
4. Safety system: including tank door interlocking device, tank top safety valve, and over temperature and over pressure alarm system;
5. Pressure system: The pressure transmission and control system consists of an air compressor, an air storage tank, a pressure control valve, pipelines, pressure transmitters, and pressure gauges;
6. Heating system: composed of stainless steel electric heating tubes, high-temperature fans, air duct plates, insulation layers, and temperature control systems. The heating power meets the high temperature requirements and heating rate requirements of the chamber;
7. Cooling system: stainless steel cooling pipes, water tanks, water pumps, cooling towers, pipelines, valves, set up for product and tank cooling;
8. Temperature cycling system: composed of a circulating fan, air guide plate, and guide cover, it accelerates heat transfer and circulation, forming a uniform temperature field;
9. Vacuum system: composed of vacuum pump, vacuum tank, pipeline, vacuum gauge, and vacuum valve, providing vacuum conditions for encapsulated composite prefabricated parts;
10. Automatic control system: including a complete set of electrical cabinets, using Siemens PLC control system to achieve full control and real-time recording of process parameters such as pressure, temperature, and cooling.